Contact us
1-8''/3-8'' Automatic high-speed grinding, cleaning and laminating production line
It is applied to the lamination of full screens and sheets. Lamination is performed at two stations at the same time. The full field-of-view CCD alignment method is used.
The automatic cleaning and laminating production line mainly consists of a tray/cartridge feeding machine, a glass cleaning machine and a polarizer laminating machine. The automatic polarizer laminating machine is designed to automatically mount various polarizers on substrates. The glass cleaning machine is designed to clean the surface of glass after cutting so as to facilitate mounting and other processes. No manual operation is required halfway. This production line automatically finishes the entire process of LCD glass cleaning and polarizer laminating.
(1) Online production reduces defects caused by intermediate links;
(2) The automation is high and the efficiency and yield are improved greatly;
(3) Adhesive substances and organic matters on the LCD mirror surface such as Glue particle/glue trace/glass powder can be cleaned;
(4) The cleaning part uses a frictionless magnetic wheel for conveyance to avoid dust generation and glass pollution. The servo motor cooperates with the synchronous belt to achieve accurate conveyance;
(5) Halfway secondary pollution on glass is reduced, thus guaranteeing the laminating cleanliness better;
(6) Glass cleaning and polarizing laminating are finished at a time, thus reducing manual operation;
(7) High intelligence. The commissioning of the complete machine is finished in the touch screen and the commissioning parameters are digitized;
(8) Glass formulas of multiple specifications can be saved and the line changeover speed is fast;
(9) It can be automatically connected to various equipment in the industry such as COGs, FOGs and feeding machines.
| Product Line Name | 1-8'' automatic high-speed grinding, cleaning and laminating production line | 3-8'' automatic high-speed grinding, cleaning and laminating production line |
|---|---|---|
| Capacity | 8s/2 pcs (2 pcs laminated at the same time, by 5.5'') | 7s/2 pcs (2 pcs laminated at the same time, by 5.5'') |
| Glass Requirements | Max: 8'' (Y-axis direction: 200 * X-axis direction: 140) mm Min: 1'' (Y-axis direction: 15* X-axis direction: 20) mm (It can be used as special-shaped products) |
Max: 8'' (Y-axis direction: 200 * X-axis direction: 140) mm Min: 3'' (Y-axis direction: 70 * X-axis direction: 40) mm LCD thickness: 0.12–1.0 mm (Single-sided) |
| Polarizer Requirements | Max: 8'' (Y-axis direction: 200 * X-axis direction: 140) mm Min: 1'' (Y-axis direction: 15 * X-axis direction: 20) mm (It can be used as special-shaped products) | Max: 8'' (Y-axis direction: 200 * X-axis direction: 140) mm Min: 3'' (Y-axis direction: 75 * X-axis direction: 45) mm POL thickness: 0.09–0.25 mm (Protective film excluded) |
Polarizer Laminating Precision (Visual Alignment) | X-axis direction:±0.05 mm Y-axis direction:±0.05 mm | X-axis direction:±0.05 mm Y-axis direction:±0.05 mm |
| Overall Dimensions | Overall line length: 9,720 mm (Discharge belt line included) Overall line width: 2,200 mm Overall line height: 2,550 mm (Exhaust pipe included) | Overall line length: 9,720 mm (Discharge belt line included) Overall line width: 2,200 mm Overall line height: 2,550 mm (Exhaust pipe included) |
| Overall Line Weight | 8000Kg | 8000Kg |
| Air Source | Pressure: 0.4-0.7 Mpa Air consumption: About 3,000 L/min | Pressure: 0.4-0.7 Mpa Air consumption: About 3,000 L/min |
| Power Supply | Feeding part: Single-phase 220 VAC; Cleaning part: Three-phase 380 VAC; Laminating part: Three-phase 380 VAC; | Feeding part: Single-phase 220 VAC; Cleaning part: Three-phase 380 VAC; Laminating part: Three-phase 380 VAC; |
| Rated Power | 16 kW (Feeding machine 1.5 kW, cleaning machine 5.5 kW, laminating machine 9 kW) | 16 kW (Feeding machine 1.5 kW, cleaning machine 5.5 kW, laminating machine 9 kW) |
| Vacuum Source | Vacuum pumping speed ≥ 450 L/min Negative pressure 0 to -100 kPa (The device is equipped with a vacuum pump) | Vacuum pumping speed ≥ 450 L/min Negative pressure 0 to -100 kPa (The device is equipped with a vacuum pump) |
| Water Source | Water pressure: 0.2±0.5 MPa; Water consumption: About 30 L/min; Provided by the factory, ultrapure water, resistance ≥17 MΩ | Water pressure: 0.2±0.5 MPa; Water consumption: About 30 L/min; Provided by the factory, ultrapure water, resistance ≥17 MΩ |
